Enhancing the Production Efficiency of Textile Dyeing Auxiliaries through Intelligent Retrofitting of Storage Systems: A Case Study of Leveling Agent Storage

Abstract

The widespread application of intelligent technologies in the manufacturing sector has ushered in new opportunities for the textile dyeing auxiliaries industry to undergo technological upgrades. This paper examines the intelligent retrofitting of leveling agent storage equipment at Wuxi Lianda Chemical Co., Ltd., focusing on the feasibility of real-time monitoring and automatic regulation of storage conditions through the integration of temperature and humidity sensors and Internet of Things (IoT) modules. The study results indicate a significant reduction in the loss rate of leveling agents from 8% to 2%, alongside enhanced product quality stability and production efficiency. The practical value of the retrofitted equipment in shortening delivery cycles and stabilizing product quality was verified through purchase order data from Yixing Xinweilong Printing and Dyeing Co., Ltd. Additionally, this paper proposes an industrialization path of “patent equipment – intelligent upgrading – customer feedback,” offering a replicable operational solution for industry technological transformation. Looking ahead, the continuous development of intelligent technologies will provide new impetus for the sustainable development of enterprises in the textile dyeing auxiliaries sector.